Hey All,
I just put a set of falken 452 tires on the car and went on a 800 mile road trip. Along that 800 miles, the quiet tires (yes, as quiet as the old michelin ps2 tires) really made me realize how much wind noise is present when driving at speed with no radio. My car is a 1998 with 165k miles on it and although it rides super smooth, the wind noise really bothers me sometimes so I decided to do something about making my rubber door seals tighter. When I did something similar on the trunk of my old Mercedes to keep it air tight for the subs, it worked wonders. I hope it'll do the same for the cabin and if it does, maybe I'll do the same for the trunk lid since I have a sub in the trunk too.
OK - enough talk! On to the "how-to"!
Step 1) Pick up some foam tubing. You can find some at your local Ace Hardware store or some other shop. Take special note of the diameter of the foam tubing to ensure the tube fits.
Here's what it looks like out of the package.
Step 2) Peel back the corners of your rubber door stripping on the frame of the car. Mine for some reason were all cut already. Does it come like this or is this just wear and tear? All four of my corners were already torn.
Step 3) Insert foam into the tunnels of the rubber door stripping. Spray with Aerospace 303 to lubricate the foam and rubber tunnel and slide approximately 18"-20" into the rubber tunnel. I personally ran the foam tubing about 15-18 inches along the top of the door and a good 6-8 inches along the side. It's important that you use some type of lubricant (not that kind...

) to get the foam tube to slide smoothly into the rubber tunnel. I sprayed very generous amounts of Aerospace 303 and it went in nicely.
Step 4) Step back and admire your work. The foam tube should sit flush like this and when you let the rubber flap go, it will cover up the tube and look stock.
Step 5) Repeat for all doors. And maybe the trunk?
I just got done so I haven't had a chance to drive around yet to see how much quieter it will be.
Will post updates later.
-Clifford