Car Chat General discussion about Lexus, other auto manufacturers and automotive news.

Meet The LT1: The Corvette C7's new 6.2-liter small block V8

Thread Tools
 
Search this Thread
 
Old 10-24-12, 02:57 PM
  #1  
Hoovey689
Moderator
Thread Starter
iTrader: (16)
 
Hoovey689's Avatar
 
Join Date: Oct 2008
Location: California
Posts: 42,296
Received 125 Likes on 83 Posts
Default Meet The LT1: The Corvette C7's new 6.2-liter small block V8

Meet The LT1: The Corvette C7's new 6.2-liter small block V8



Gallery:
http://www.autoblog.com/photos/lt1-g...photo-5384755/

Chevrolet is making huge news today, revealing most all of the details about its new, fifth-generation Small Block V8 engine – dubbed LT1 – the very mill that will power the upcoming 2014 Corvette. Note that we'll be updating this post all morning as the information keeps streaming in, so check back often.

The Corvette's new LT1 V8 engine is, no surprise here, set to make the car very competitive within its class. Preliminary numbers suggest no less than 450 horsepower and 450 pound-feet of torque for the 6.2-liter engine, as well as an estimated 0-60 mile per hour time of less than 4.0 seconds when installed in the base C7. To put those numbers in perspective a bit: The LT1 not only has a far higher specific output than the 6.2-liter LS3 that it replaces – up at least 20 hp and 26 lb-ft – but its torque is seemingly competitive with that of the 7.0-liter LS7 that lives in the heart of the current Corvette Z06.

With all that power and accelerative performance, Chevy engineers are still keeping fuel economy in mind – with the help of cylinder deactivation, the new Corvette powerplant is expected to deliver more than 26 miles per gallon on the highway, though figures for city driving are still unknown. The new small block also benefits from the latest advanced engine tech like direct injection, continuously variable valve technology and a relatively high 11.5:1 compression ratio, all while coming in a claimed 40-pounds lighter and four inches shorter than the 4.4-liter twin-turbo V8 by BMW. Chevy also notes that while premium fuel is recommended, it is not required with the LT1. We're also told that a dry sump oil system is optional (a traditional wet sump unit is standard).

GM is calling the LT1 its most advanced combustion system ever. The company analyzed literally hundreds of systems to get to this final product, including crunching over 6 million hours of CPU time dedicated to combustion system optimization, and nearly 10 million hours when combustion, structure, cooling systems, lubrication and vent systems are factored in. In fact, the motor and its systems are so advanced that an academic SAE paper is being written to explain the whole shebang. The engine will also be built at the company's 75-year-old Tonawanda plant, which happens to be where Chevy's original small block V8 was produced way back in 1955.

http://www.autoblog.com/2012/10/24/m...mall-block-v8/
Hoovey689 is offline  
Old 10-24-12, 02:58 PM
  #2  
Hoovey689
Moderator
Thread Starter
iTrader: (16)
 
Hoovey689's Avatar
 
Join Date: Oct 2008
Location: California
Posts: 42,296
Received 125 Likes on 83 Posts
Default

All-New 2014 Corvette LT1 V-8 a Technological Powerhouse

• Advanced technologies including direct injection, active fuel management, continuously variable valve timing support advanced combustion system
• Preliminary output of 450 horsepower (335 kW) and 450 lb.-ft. of torque (610 Nm)
• Helps deliver estimated 0-60 performance in less than four seconds and best-ever fuel economy in the Corvette

DETROIT – When the all-new 2014 Chevrolet Corvette arrives late next year, it will be powered by a technologically advanced, racing-proven 6.2L V-8 delivering an estimated 450 horsepower and helping produce 0-60 times in less than four seconds.

The new Corvette LT1 engine, the first of the Gen 5 family of Small Block engines, combines several advanced technologies, including direct injection, Active Fuel Management and continuously variable valve timing to support an advanced combustion system.

"Our objective for the development of the all-new LT1 was to raise the bar for performance car engines," said Mary Barra, senior vice president, global product development. "We feel that we have achieved that by delivering a true technological masterpiece that seamlessly integrates a suite of advanced technologies that can only be found on a handful of engines in the world.

"What makes this engine truly special is the advanced combustion system that extracts the full potential of these technologies. The art and science behind that combustion system make the Corvette LT1 one of the most advanced V-8 engines in the world," said Barra.

Output, performance, and fuel economy numbers will not be finalized until early next year, but the new LT1 engine is expected to deliver:
• The most powerful standard Corvette ever, with preliminary output of 450 horsepower (335 kW) and 450 lb.-ft. of torque (610 Nm)
• The quickest standard Corvette ever, with estimated 0-60 performance of less than four seconds
• The most fuel-efficient Corvette ever, exceeding the 2013 EPA-estimated 26 miles per gallon on the highway.

"The Holy Grail for developing a performance car is delivering greater performance and more power with greater fuel economy and that's what we've achieved," said Tadge Juechter, Corvette chief engineer. "By leveraging technology, we are able to get more out of every drop of gasoline and because of that we expect the new Corvette will be the most fuel-efficient 450 horsepower car on the market."

Advanced combustion system optimized with 6 million hours of analysis
"The Corvette LT1 represents the most significant redesign in the Small Block's nearly 60-year history – building on its legacy to make one of the world's best engines even better," said Sam Winegarden, vice president, Global Powertrain Engineering. "More than just great horsepower, the LT1 has been optimized to produce a broader power band. Below 4,000 rpm, the torque of the Corvette LT1 is comparable to that of the legendary, 7.0L LS7 out of the current Corvette Z06. The LT1 is a sweetheart of a power plant and drivers will feel its tremendous torque and power at every notch on the tachometer."

Increased power and efficiency were made possible by an unprecedented level of analysis, including computational fluid dynamics, to optimize the combustion system, the direct injection fuel system, active fuel management and variable valve timing systems that support it. More than 10 million hours of computational analysis were conducted on the engine program, including 6 million hours (CPU time) dedicated to the advanced combustion system.

Direct injection is all-new to the engine architecture and is a primary contributor to its greater combustion efficiency by ensuring a more complete burn of the fuel in the air-fuel mixture. This is achieved by precisely controlling the mixture motion and fuel injection spray pattern. Direct injection also keeps the combustion chamber cooler, which allows for a higher compression ratio. Emissions are also reduced, particularly cold-start hydrocarbon emissions, which are cut by about 25 percent.

Active Fuel Management (AFM) – a first-ever application on Corvette – helps save fuel by imperceptibly shutting down half of the engine's cylinders in light-load driving.

Continuously variable valve timing, which GM pioneered for overhead-valve engines, is refined to support the LT1 AFM and direct injection systems to further optimize performance, efficiency and emissions.

These technologies support the all-new, advanced combustion system, which incorporates a new cylinder-head design and a new, sculpted piston design that is an integral contributor to the high-compression, mixture motion parameters enabled by direct injection.

The LT1 head features smaller combustion chambers designed to complement the volume of the unique topography of the pistons' heads. The smaller chamber size and sculpted pistons produce an 11.5:1 compression ratio, while the head features large, straight and rectangular intake ports with a slight twist to enhance mixture motion. This is complemented by a reversal of the intake and exhaust valve positions, as compared to the previous engine design. Also, the spark plug angle and depth have been revised to protrude farther into the chamber, placing the electrode closer to the center of the combustion to support optimal combustion.

The pistons feature unique sculpted topography that was optimized via extensive analysis to precisely direct the fuel spray for a more complete combustion. The contours of the piston heads are machined to ensure dimensional accuracy – essential for precise control of mixture motion and the compression ratio.

Race-proven legacy, state-of-the-art performance
The first Small Block V-8 debuted in the Corvette in 1955. It displaced 4.3L (265 cubic inches) and was rated at 195 horsepower, drawing air and fuel through a four-barrel carburetor. Five years later, V-8 power helped Corvette secure its first victory at the 24 Hours of Le Mans.

In 2012, the Small Block-powered Corvette Racing C6.R beat Ferrari, BMW and Porsche to sweep the drivers', team, and manufacturer championships in production-based American Le Mans Series GT class. These championships make Corvette Racing the most successful team in ALMS history, with a total of 77 class wins, eight drivers' championships, and nine manufacturer and team championships since 2001.

"The engine requirements for a production car and a race car are remarkably similar," said Jordan Lee, Small Block chief engineer and program manager. "In both cases, you want an engine that is powerful and efficient, compact and lightweight, and durable. That combination is what made the original Small Block so successful. Today, the introduction of state-of-the-art technologies and engineering makes one of the best performance car engines in the world even better."

As an example, the new LT1 engine is 40 pounds lighter than a competitor's twin-turbo 4.4L, DOHC V-8 with similar output. That weight savings not only improves the Corvette's power-to-weight ratio, but also contributes to a near-perfect 50/50 weight balance for enhanced steering response and handling.

The new LT1 is also four inches shorter in overall height than the competitive DOHC V-8. That also improves handling by lowering the center of gravity while enabling a low hood line – contributing to the Corvette's iconic profile, as well as ensuring exceptional driver visibility.

The new LT1 is the third engine in the Corvette's history to be so-named, with previous versions introduced in 1970 (Gen 1) and 1992 (Gen 2). All iterations of the LT1 – and all Small Block engines – have shared a compact design philosophy that fosters greater packaging flexibility in sleek vehicles such as the Corvette.

"The power and efficiency of the Small Block V-8 are hallmarks of Corvette performance," said Lee. "But, the compact size and great power-to-weight are just as important for the overall driving experience. The all-new LT1 will play a huge role in making the all-new Corvette a world-class sports car, in terms of technology, performance, and refinement."

Engine features and highlights
All-aluminum block and oil pan: The Gen 5 block was developed with math-based tools and data acquired in GM's racing programs, providing a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. As with the Gen 3 and Gen 4 Small Blocks, the bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural aluminum oil pan further stiffens the powertrain.

The block features nodular iron main bearing caps, which represent a significant upgrade over more conventional powdered metal bearing caps. They are stronger and can better absorb vibrations and other harmonics to help produce smoother, quieter performance.

Compared to the Gen 4 engine, the Gen 5's cylinder block casting is all-new, but based on the same basic architecture. It was refined and modified to accommodate the mounting of the engine-driven direct injection high-pressure fuel pump. It also incorporates new engine mount attachments, new knock sensor locations, improved sealing and oil-spray piston cooling.

Advanced oiling system, with available dry-sump system: The LT1 oiling system – including oil-spray piston cooling – was also optimized for improved performance. It is driven by a new, variable-displacement oil pump that enables more efficient oil delivery, per the engine's operating conditions. Its dual-pressure control enables operation at a very efficient oil pressure at lower rpm coordinated with AFM and delivers higher pressure at higher engine speeds to provide a more robust lube system for aggressive engine operation.

Standard oil-spray piston cooling sprays the underside of each piston and the surrounding cylinder wall with an extra layer of cooling oil, via small jets located at the bottom of the cylinders. For optimal efficiency, the oil jets are used only when they are needed the most: at start-up, giving the cylinders extra lubrication that reduces noise, and at higher engine speeds, when the engine load demands, for extra cooling and greater durability.

An available dry-sump oiling system promotes exceptional lubrication system performance during aggressive driving maneuvers and high cornering loads. It includes two stages: a pressure stage and a scavenge stage. The pressure stage includes the new, dual-pressure-control and variable-displacement vane pump.

Dexos semi-synthetic motor oil, with a 5W30 specification, helps reduce friction to further enhance the LT1's efficiency.

New, tri-lobe camshaft: Compared to the Gen 4 Small Block, the camshaft remains in the same position relative to the crankshaft and is used with a new rear cam bearing, but it features an all-new "tri-lobe" designed lobe which exclusively drives the engine-mounted direct injection high-pressure fuel pump, which powers the direct-injection combustion system. The cam's specifications include 14mm/13.3mm (0.551/0.524-inch) intake/exhaust lift, 200/207-crank angle degrees intake/exhaust duration at 0.050-inch tappet lift and a 116.5-degree cam angle lobe separation.

New, cam-driven fuel pump: The direct injection system features a very-high-pressure fuel pump, which delivers up to 15Mpa (150 bar). The high-pressure, engine-driven fuel pump is fed by a conventional fuel-tank-mounted pump. The direct injection pump is mounted in the "valley" between cylinder heads – beneath the intake manifold – and is driven by the camshaft at the rear of the engine. This location ensures any noise generated by the pump is muffled by the intake manifold and other insulation in the valley.

PCV-integrated rocker covers: One of the most distinctive features of the new engine is its domed rocker covers, which house the, patent-pending, integrated positive crankcase ventilation (PCV) system that enhances oil economy and oil life, while reducing oil consumption and contributing to low emissions. The rocker covers also hold the direct-mount ignition coils for the coil-near-plug ignition system. Between the individual coil packs, the domed sections of the covers contain baffles that separate oil and air from the crankcase gases – about three times the oil/air separation capability of previous engines.

Intake manifold and throttle body assembly: The LT1's intake manifold features a "runners in a box" design, wherein individual runners inside the manifold feed a plenum box that allows for excellent, high-efficiency airflow packaged beneath the car's low hood line.

Acoustic foam is sandwiched between the outside top of the intake manifold and an additional acoustic shell to reduce radiated engine noise, as well as fuel pump noise.

The manifold is paired with an electronically controlled throttle, featuring an 87mm bore diameter and a "contactless" throttle position sensor design that is more durable and enables greater control.

Four-into-one exhaust manifolds: The LT-1 uses a cast version of the "four-into-one" short-header exhaust manifold design used on the Gen 4 LS7 engine. The cast header passages enable consistent exhaust flow into the "wide mouth" collector at the converter.

Cooling system, humidity sensor and more: Additional features and technologies of the Gen 5 Small Block include:
• A revised cooling system with an offset water pump and thermostat for more efficient performance
• Air induction humidity sensor ensures optimal combustion efficiency, regardless of the surrounding air's humidity
• 58X ignition system with individual ignition coil modules and iridium-tip spark plugs
• All-new "E92" engine controller.
A deeper look at the small-block heart of the next Corvette


If it's never been said before that the cornerstone to General Motors performance is the small block V8, well, it ought to be on a factory plaque somewhere. And maybe some t-shirts. We can start printing up the latter right now: The General's evergreen performance linchpin is getting a 21st-century makeover in the form of this all-new 6.2-liter LT1.

Revealed this morning at GM's Powertrain Development Center in Pontiac, Michigan, the new small block will be at the heart of the 2014 C7 Chevrolet Corvette, and variants are also expected to find their way into other GM vehicles in short order, including the automakers' full-size Chevrolet Silverado and GMC Sierra pickups (which are also on schedule for new 2014 models).

We revealed the key specs as the press conference unfurled this morning: a minimum of 450 horsepower and 450 pound-feet of torque, 0-60 in under four seconds for the base Corvette and at least 27 miles per gallon. Critically, despite being a large displacement engine, the fifth-generation small block stays true to its roots with a compact footprint – GM claims the engine is four inches lower and more compact overall than BMW's 4.4-liter twin-turbo V8, yet it weighs 40 pounds less.

Important new technologies include direct injection and continuously variable valve timing, along with Active Fuel Management (read: cylinder deactivation), a functionality that GM tried to input on the last Corvette (officials admitted they had to scuttle the tech due to refinement issues, but those problems have been solved now). All that new hardware means that the LT1 is actually slightly heavier than the outgoing LS3 V8, but it's still very lightweight. Traditionalists will appreciate that the cam-in-block pushrod engine keeps the bore spacing and block length of its predecessors, but make no mistake, this is an all-new engine – the sum total of the carryover parts fit comfortably inside a small Ziplock baggie.

While GM officials wouldn't disclose further details about the upcoming C7's powertrain (transmission, etc.), they did opaquely confirm that an active exhaust system will return. Engine and exhaust sound is a key part of delivering the V8 experience, and engineers say they've worked hard to ensure that the Corvette's auditory thunder continues. When Autoblog noted that the inclusion of direct-injection can bring along with it some unpleasant engine sound ramifications, the engineering team noted that burying some of the hardware in the engine valley (under the intake manifold and blanketed by acoustic foam) has removed much of the unpleasant DI pump clatter at idle as well as under load. (Officials gleefully noted that the DI tech is so buried in the vee that cutaway artist extraordinaire David Kimble had a hard time locating the hardware to render it in his artwork!)

While previous speculation had the new small block pegged at 5.5-liters, GM says they went with a larger 6.2-liter displacement because of the advantages of cylinder deactivation, which effectively has the LT1 operating as a 3.1-liter V4 under lighter loads. If GM had made the engine's displacement smaller, the V4 mode wouldn't have provided as much power, and thus drivers wouldn't have the engine operating in cylinder deactivation mode as often in daily driving. By operating in full-on V8 mode more often, GM would have negated the efficiency benefits of going with a smaller displacement.

It was just about a year ago, at the end of November, 2011 when GM announced it had built its 100-millionth small block. And while GM wisely doesn't anticipate building another 100 million, this new LT1 shows that there's a lot of life left in V8 engines – certainly enough for millions more.

Source and Videos:
http://www.autoblog.com/2012/10/24/g...tte-c7-videos/
Hoovey689 is offline  
Old 10-24-12, 04:31 PM
  #3  
Coconut
Racer
 
Coconut's Avatar
 
Join Date: Sep 2007
Location: NO
Posts: 1,620
Received 130 Likes on 57 Posts
Default

Interest in the C7 increasing....
Coconut is offline  
Old 10-24-12, 07:26 PM
  #4  
bagwell
Lexus Champion
 
bagwell's Avatar
 
Join Date: Oct 2002
Location: The Woodlands, TX
Posts: 11,205
Received 11 Likes on 11 Posts
Default

hummm I had hoped the base car would have closer to 500hp....but I guess they want to keep costs under control.
bagwell is offline  
Old 10-24-12, 09:30 PM
  #5  
adamls2
Lexus Champion
 
adamls2's Avatar
 
Join Date: Feb 2011
Location: Florida
Posts: 2,404
Likes: 0
Received 9 Likes on 8 Posts
Default

I need to update my name to adamLT1 now This is really awesome to hear. I'm glad they kept they didn't cut down displacement and add FI.
adamls2 is offline  
Old 10-24-12, 10:08 PM
  #6  
Hoovey689
Moderator
Thread Starter
iTrader: (16)
 
Hoovey689's Avatar
 
Join Date: Oct 2008
Location: California
Posts: 42,296
Received 125 Likes on 83 Posts
Default

Originally Posted by adamls2
I need to update my name to adamLT1 now This is really awesome to hear. I'm glad they kept they didn't cut down displacement and add FI.
Gotta love NA!
Hoovey689 is offline  
Old 10-25-12, 12:52 PM
  #7  
Bean
Lexus Fanatic

iTrader: (1)
 
Bean's Avatar
 
Join Date: Aug 2001
Location: Florida
Posts: 5,218
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by bagwell
hummm I had hoped the base car would have closer to 500hp....but I guess they want to keep costs under control.
I dunno. That number is reachable on a Coyote 5.0 with a tune. I'd expect GM to be able to do it with a 5.5L or so. Sucks that they're still going pushrod. Oh well
Bean is offline  
Old 10-25-12, 03:56 PM
  #8  
Hoovey689
Moderator
Thread Starter
iTrader: (16)
 
Hoovey689's Avatar
 
Join Date: Oct 2008
Location: California
Posts: 42,296
Received 125 Likes on 83 Posts
Default

Originally Posted by Bean
I dunno. That number is reachable on a Coyote 5.0 with a tune. I'd expect GM to be able to do it with a 5.5L or so. Sucks that they're still going pushrod. Oh well
I'm all about the DOHC too. But I guess GM decided if it ain't broke done fix it lol. This does put a lot of pressure on the 7.0L Z06 now
Hoovey689 is offline  
Old 10-25-12, 11:21 PM
  #9  
Blackraven
Lexus Champion
 
Blackraven's Avatar
 
Join Date: Jan 2005
Location: Makati, Philippines
Posts: 3,459
Likes: 0
Received 1 Like on 1 Post
Default

The Overhead Valve (OHV) is something that American car companies enjoy utilizing for their performance cars........and hey, it works for them.

With that said, in the case of General Motors, I believe that they have more than five decades of experience with regards to Overhead Valve (OHV) engines so I wouldn't worry that much.

Hehe just saying
Blackraven is offline  
Old 10-26-12, 07:51 AM
  #10  
Bean
Lexus Fanatic

iTrader: (1)
 
Bean's Avatar
 
Join Date: Aug 2001
Location: Florida
Posts: 5,218
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by Blackraven
The Overhead Valve (OHV) is something that American car companies enjoy utilizing for their performance cars........and hey, it works for them.

With that said, in the case of General Motors, I believe that they have more than five decades of experience with regards to Overhead Valve (OHV) engines so I wouldn't worry that much.

Hehe just saying
Except that the Boss 302 makes the same amount of power stock, has a wider powerband, and responds better to mods with a better handling chassis (albeit with more race-friendly suspension). All in a car priced at what Corvettes were at over 10 years ago.

They stick with the OHV because that's the only thing they know. And Ford is an American company. Only GM and Chrysler still use it. I was hoping this would open new ground on efficient high-performance motors with the American brands. But no, Ford is still cleaning everyone's clock and progress will stagnate for some time.
Bean is offline  
Old 10-30-12, 10:54 AM
  #11  
chikoo
Lexus Champion
 
chikoo's Avatar
 
Join Date: Jan 2006
Location: TX
Posts: 3,763
Likes: 0
Received 6 Likes on 6 Posts
Default

This language gave me an instant hard on....LOL

At a technical overview held this week at GM's Powertrain Engineering Center in Pontiac, Michigan, GM engineers lifted the skirt on the fifth-generation (Gen V) of their "small-block" V8 engine family, the first recipient of which will be the 2014 Chevrolet C7 Corvette.
http://www.insideline.com/chevrolet/...t-century.html
chikoo is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Hoovey689
Car Chat
8
10-04-13 09:38 AM
Hoovey689
Car Chat
3
07-27-13 07:16 AM
Hoovey689
Car Chat
2
05-14-13 06:59 PM
Hoovey689
Car Chat
5
12-31-12 09:56 AM



Quick Reply: Meet The LT1: The Corvette C7's new 6.2-liter small block V8



All times are GMT -7. The time now is 11:20 PM.