Doing a clutch job on my Daily Commuter car...
#16
I did driveaxles, changed the seals in the transmission and a few other things. It would have ran the bill up for sure. Most shops charge $90-120 an hr for labor now.
#17
Some manual-transmission cars, years ago, had an emission-control device that either spiked engine-RPM or prevented it from dropping when the clutch pedal was depressed (you would probably know more about it than I do). That was done because of the emissions "spike" that often occurred with an abrupt throttle-closing. Perhaps that device (I think it is some kind of solenoid) is either not working properly or simply allowing the RPM to remain too high and run away. Since then, of course, the latest engine-computer technology has made those RPM-retaining devices unnecessary. Anyhow, it might be worth a check.
#19
#20
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#21
Either that, or the previous owner's left foot was constantly up and down on the cluch in heavy stop and go traffic....which is at least partly out of the driver's control. That's one reason (out of several) that I generally don't recommend traditional three-pedal manuals for dense urban areas.
On a slightly different subject, with it being a '92, does the A/C still work OK? If not, and if it has not been converted, it may need either an R12 refill or a conversion-kit to R134 refrigerant. R134, by EPA mandate, did not become standard in new cars until, if I remember corrcectly, 1994 or 1995. Normally, R12 is now only available to the public in limited qualities at high prices, but, with you being a licensed ASE Technician, I understand they are (or at least were) exempt from some of the buying restrictions.
On a slightly different subject, with it being a '92, does the A/C still work OK? If not, and if it has not been converted, it may need either an R12 refill or a conversion-kit to R134 refrigerant. R134, by EPA mandate, did not become standard in new cars until, if I remember corrcectly, 1994 or 1995. Normally, R12 is now only available to the public in limited qualities at high prices, but, with you being a licensed ASE Technician, I understand they are (or at least were) exempt from some of the buying restrictions.
There are better R12 replacements available in the US now that are 100% compatible though. However, nothing beats ice cold R12
#22
Some manual-transmission cars, years ago, had an emission-control device that either spiked engine-RPM or prevented it from dropping when the clutch pedal was depressed (you would probably know more about it than I do). That was done because of the emissions "spike" that often occurred with an abrupt throttle-closing. Perhaps that device (I think it is some kind of solenoid) is either not working properly or simply allowing the RPM to remain too high and run away. Since then, of course, the latest engine-computer technology has made those RPM-retaining devices unnecessary. Anyhow, it might be worth a check.
#23
I had the old slant-6 in my '61 Valiant go to WOT unexpectedly. Having driven to Austin from Houston, I was approaching my apartment when the light changed at the bottom of the hill in front of me. Downshifting the 3-spd to second, the engine ran away, Fortunately I managed to travel the last block starting and stopping the engine while slipping the clutch to prevent the engine from self-destructing.
The culprit was a large natural rubber grommet that connected the throttle arm to the quadrant on the carburetor butterfly. It's motion was rotary, rather than linear, so when the I blipped the throttle for the downshift, the throttle arm rotated "upside down", allowing the bent end of the rod where it entered the grommet, to fall out. That grommet had been soaked in gasoline by a leaky float bowl for several hours on the 3 hr trip from Houston, so most of the rubber dissolved in the gas and the rod end fell out when it inverted. To make things worse, the butterfly was so balanced that it would fall wide open when released from the throttle arm - a serious design error, matched only in it's stupidity by using a product that dissolves in gasoline to connect a critical control to the carburetor.
I temporarily tied off the throttle arm to the butterfly with a length of baling wire (the redneck predecessor of duct tape) and went parts shopping. MoPar had made a running change in that grommet to a Viton product that would not be affected by fuel - although why this was never a matter for recall I don't understand to this day. After rebuilding the carb, I raided my stash of chem-lab tools for a small screw clamp I attached to the linkage as a weight on the butterfly quadrant to make the thing fail-safe by falling shut in the event the throttle rod fell out again.
The culprit was a large natural rubber grommet that connected the throttle arm to the quadrant on the carburetor butterfly. It's motion was rotary, rather than linear, so when the I blipped the throttle for the downshift, the throttle arm rotated "upside down", allowing the bent end of the rod where it entered the grommet, to fall out. That grommet had been soaked in gasoline by a leaky float bowl for several hours on the 3 hr trip from Houston, so most of the rubber dissolved in the gas and the rod end fell out when it inverted. To make things worse, the butterfly was so balanced that it would fall wide open when released from the throttle arm - a serious design error, matched only in it's stupidity by using a product that dissolves in gasoline to connect a critical control to the carburetor.
I temporarily tied off the throttle arm to the butterfly with a length of baling wire (the redneck predecessor of duct tape) and went parts shopping. MoPar had made a running change in that grommet to a Viton product that would not be affected by fuel - although why this was never a matter for recall I don't understand to this day. After rebuilding the carb, I raided my stash of chem-lab tools for a small screw clamp I attached to the linkage as a weight on the butterfly quadrant to make the thing fail-safe by falling shut in the event the throttle rod fell out again.
#25
I had the old slant-6 in my '61 Valiant go to WOT unexpectedly. Having driven to Austin from Houston, I was approaching my apartment when the light changed at the bottom of the hill in front of me. Downshifting the 3-spd to second, the engine ran away, Fortunately I managed to travel the last block starting and stopping the engine while slipping the clutch to prevent the engine from self-destructing.
#26
My Valiant had 3 on the floor, OEM. The shifter had an odd crook in it to clear the bench seat while putting the **** in just the spot you'd want. To the driver, it sorta looked like a reverse question mark. The three-speed was quite adequate at the time, remember that big long-stroke 225-cubic-inch (3.7-litre) could produce a LOT of torque for its displacement.
It was known as the toughest engine the US ever produced, and I'll believe it. I'd done a bit of hot-rodding to mine, replacing the head and intake manifold with Offenhauser parts, installing a 4bbl AFB Carter carburetor, a cam, larger split exhaust header that looked more like a sewer pipe, and it all ran through a beefed up clutch, but used the standard transmission and rear end. A lot of Valient owners went a whole lot farther with a factory-available "Hyper-Pack", but the odd thing was even with blowers and high-compression domed pistons, the engines just wouldn't quit.
Produced from 1959 to 2000, the slant 6 was not what you'd think of as a powerhouse. That long inline 6 block hosted a 4 main-bearing crank that was cast, rather than forged. You had a mental picture of that thing turning up 9 grand (on a friend's rail dragster) with the crankshaft wiggling all over. But it didn't. Somebody at MoPar knew what they were doing when they designed that powerplant. Later hot-rod artists would add a blower, more lately a turbo, and produce staggering amounts of power.
As an indication of their survivablity, NASCAR opened a new class of racing in 1960 that would pit the "economy cars" of the day against one another. Engines were limited to 170 CID, and serious mods had to be "homologated", produced as a regular (but little known) OEM option. Thus the Hyper-Pack was born. They ran the first race of these economy sedans at Daytona that year, with Lee Petty driving one of seven Valiant entries. It was a parade, one of the more boring races NASCAR had ever produced. Plymouth came to race - and they finished 1, 2, 3, 4, 5, 6, and 7. Nothing else was close. NASCAR quickly dropped the class, and Chrysler Corporation never mentioned the victory in their advertising. Go figure.
It was known as the toughest engine the US ever produced, and I'll believe it. I'd done a bit of hot-rodding to mine, replacing the head and intake manifold with Offenhauser parts, installing a 4bbl AFB Carter carburetor, a cam, larger split exhaust header that looked more like a sewer pipe, and it all ran through a beefed up clutch, but used the standard transmission and rear end. A lot of Valient owners went a whole lot farther with a factory-available "Hyper-Pack", but the odd thing was even with blowers and high-compression domed pistons, the engines just wouldn't quit.
Produced from 1959 to 2000, the slant 6 was not what you'd think of as a powerhouse. That long inline 6 block hosted a 4 main-bearing crank that was cast, rather than forged. You had a mental picture of that thing turning up 9 grand (on a friend's rail dragster) with the crankshaft wiggling all over. But it didn't. Somebody at MoPar knew what they were doing when they designed that powerplant. Later hot-rod artists would add a blower, more lately a turbo, and produce staggering amounts of power.
As an indication of their survivablity, NASCAR opened a new class of racing in 1960 that would pit the "economy cars" of the day against one another. Engines were limited to 170 CID, and serious mods had to be "homologated", produced as a regular (but little known) OEM option. Thus the Hyper-Pack was born. They ran the first race of these economy sedans at Daytona that year, with Lee Petty driving one of seven Valiant entries. It was a parade, one of the more boring races NASCAR had ever produced. Plymouth came to race - and they finished 1, 2, 3, 4, 5, 6, and 7. Nothing else was close. NASCAR quickly dropped the class, and Chrysler Corporation never mentioned the victory in their advertising. Go figure.
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