Bugatti Chiron to get 3D-printed titanium brake calipers
#1
Bugatti Chiron to get 3D-printed titanium brake calipers
These eight-piston fixed calipers look wild, featuring an almost organic shape that ditches any unnecessary material in an effort to shave weight. Traditional calipers are limited in shape by the casting process. Aluminum must fill a mold, meaning there will always be some excess material. Using a 3D printer allows Bugatti to create the part layer by layer. While most calipers today are made from aluminum (including the ones currently on the Chiron), these new ones from Bugatti are crafted with titanium.
The automaker says these calipers are the largest functional component made of 3D-printed titanium. The shape maximizes stiffness and reduces unsprung weight at the car's corners. Bugatti says this particular titanium alloy is used in the aerospace industry on parts like airplane wings and rocket engines. The new calipers weigh 6.4 pounds each, significantly less than the 10.8 pounds of the outgoing model. Tensile strength is up, too, meaning the parts are both lighter and stronger than before.
The main drawback of the new part is the extremely long production time. It takes 45 hours to print each individual caliper. That's not really too much of an issue with a limited-production model like the Chiron. The first trials will begin early this year, and Bugatti hopes to reduce the production time as testing goes forward.
The automaker says these calipers are the largest functional component made of 3D-printed titanium. The shape maximizes stiffness and reduces unsprung weight at the car's corners. Bugatti says this particular titanium alloy is used in the aerospace industry on parts like airplane wings and rocket engines. The new calipers weigh 6.4 pounds each, significantly less than the 10.8 pounds of the outgoing model. Tensile strength is up, too, meaning the parts are both lighter and stronger than before.
The main drawback of the new part is the extremely long production time. It takes 45 hours to print each individual caliper. That's not really too much of an issue with a limited-production model like the Chiron. The first trials will begin early this year, and Bugatti hopes to reduce the production time as testing goes forward.
#2
Lead Lap
45 hours actually doesn't seem too bad for something of that nature and complexity... i remember back in my engineering class at university of vermont I had designed a nozzle for a balloon powered car in 3D CAD and that was just a simple piece of plastic, but it took something like 4 days to get everyone's nozzles printed. this was also in 2012 and 3D printers have certainly come a long way since then, but regardless i must say that's a sexy brake caliper lol...
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