Car Chat General discussion about Lexus, other auto manufacturers and automotive news.

Bugatti Chiron to get 3D-printed titanium brake calipers

Thread Tools
 
Search this Thread
 
Old 01-24-18, 10:30 AM
  #1  
Hoovey689
Moderator
Thread Starter
iTrader: (16)
 
Hoovey689's Avatar
 
Join Date: Oct 2008
Location: California
Posts: 42,292
Received 125 Likes on 83 Posts
Default Bugatti Chiron to get 3D-printed titanium brake calipers



These eight-piston fixed calipers look wild, featuring an almost organic shape that ditches any unnecessary material in an effort to shave weight. Traditional calipers are limited in shape by the casting process. Aluminum must fill a mold, meaning there will always be some excess material. Using a 3D printer allows Bugatti to create the part layer by layer. While most calipers today are made from aluminum (including the ones currently on the Chiron), these new ones from Bugatti are crafted with titanium.

The automaker says these calipers are the largest functional component made of 3D-printed titanium. The shape maximizes stiffness and reduces unsprung weight at the car's corners. Bugatti says this particular titanium alloy is used in the aerospace industry on parts like airplane wings and rocket engines. The new calipers weigh 6.4 pounds each, significantly less than the 10.8 pounds of the outgoing model. Tensile strength is up, too, meaning the parts are both lighter and stronger than before.

The main drawback of the new part is the extremely long production time. It takes 45 hours to print each individual caliper. That's not really too much of an issue with a limited-production model like the Chiron. The first trials will begin early this year, and Bugatti hopes to reduce the production time as testing goes forward.
Source
Hoovey689 is offline  
Old 01-25-18, 11:25 AM
  #2  
Stroock639
Lead Lap
 
Stroock639's Avatar
 
Join Date: Apr 2012
Location: Long Island
Posts: 4,984
Received 239 Likes on 180 Posts
Default

45 hours actually doesn't seem too bad for something of that nature and complexity... i remember back in my engineering class at university of vermont I had designed a nozzle for a balloon powered car in 3D CAD and that was just a simple piece of plastic, but it took something like 4 days to get everyone's nozzles printed. this was also in 2012 and 3D printers have certainly come a long way since then, but regardless i must say that's a sexy brake caliper lol...
Stroock639 is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
acefalcon2
Suspension and Brakes
1
04-28-10 06:30 PM
MrGalione9
ES - 1st to 4th Gen (1990-2006)
1
07-21-09 07:55 PM
GSing430
Suspension and Brakes
1
08-17-07 01:52 PM
foofer
RX - 2nd Gen (2004-2009)
5
07-21-06 04:20 PM



Quick Reply: Bugatti Chiron to get 3D-printed titanium brake calipers



All times are GMT -7. The time now is 06:17 PM.