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Toyota Cost Cutting, really grinding my gears.

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Old 02-10-19 | 08:17 PM
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Originally Posted by mmarshall
Are you referring to these? These are what used to be referred to as "Oh, S*** bars". Passengers would grab them when an overly-aggressive driver would scare them or if they pulled a significant G-load going around a sharp corner.


Yes, that would be it.
Old 02-10-19 | 08:20 PM
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Originally Posted by LexsCTJill
Nah, I did not think it was a snide comment at all.

Here is something I do not like in modern cars vs older. Both of our SUVs have fixed overhead grab handles, made of rubber, they feel very solid.. Our two cars have plastic pivot handles. I think all Toyota/Lexus model now uses this method. I would say this is a form of cost cutting I do not like.
Wait, are you saying you think the spring loaded swing down handles are cheaper than the fixed handles?
Old 02-10-19 | 08:23 PM
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Originally Posted by JDR76


Wait, are you saying you think the spring loaded swing down handles are cheaper than the fixed handles?
Yup. That would correct.
Old 02-10-19 | 08:26 PM
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Okay. I don’t agree but I’ll move on...
Old 02-10-19 | 08:31 PM
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Originally Posted by JDR76
Okay. I don’t agree but I’ll move on...
Why not? The ones in my 4Runner are made of rubber, or something resembling rubber. It physically takes up more space, so shipping and packaging the part would cost more. Whereas my mothers 4Runner and my Corolla and Matrix are just a cheaper plastic part, with a spring. Likely ship far easier.
Old 02-10-19 | 08:36 PM
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Originally Posted by LexsCTJill


Why not? The ones in my 4Runner are made of rubber, or something resembling rubber. It physically takes up more space, so shipping and packaging the part would cost more. Whereas my mothers 4Runner and my Corolla and Matrix are just a cheaper plastic part, with a spring. Likely ship far easier.
For a few reasons. In general, in engineering/designing parts, more parts cost more than fewer parts, and moving parts cost more than fixed ones.

For a fixed handle, you'd be looking at 5 parts:

Handle
2 Fasteners
2 plastic cover clips/tabs that cover the fasteners

For a swinging one, you'd be looking at at least 8 parts.

Handle
2 bases
2 pins
1 or 2 springs
2 fasteners

Then there's labor. Which of those do you think will take longer to assemble/install?
Old 02-10-19 | 08:43 PM
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Originally Posted by JDR76
For a few reasons. In general, in engineering/designing parts, more parts cost more than fewer parts, and moving parts cost more than fixed ones.

For a fixed handle, you'd be looking at 5 parts:

Handle
2 Fasteners
2 plastic cover clips/tabs that cover the fasteners

For a swinging one, you'd be looking at at least 8 parts.

Handle
2 bases
2 pins
1 or 2 springs
2 fasteners

Then there's labor. Which of those do you think will take longer to assemble/install?
mmm. The 4Runner handles in mine are pretty solid. They are large, the headliner also needs indents and space to allow the handle to enter the area. She was my car, it’s njusr shoved up there, no space or indents in the roof headliner. My parents 4Runner I think has a flat roof, then there is all the shipping of those larger units. What would easier and cheaper to make? Plastic or rubber?
Old 02-10-19 | 08:46 PM
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I didn’t say you 4Runner ones weren’t solid or they were just thrown up there.

What is cheaper, rubber or plastic? In my engineering experience and on a part that size, I’d call it a wash.
Old 02-10-19 | 08:47 PM
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Originally Posted by LexsCTJill
Nah, I did not think it was a snide comment at all.

Here is something I do not like in modern cars vs older. Both of our SUVs have fixed overhead grab handles, made of rubber, they feel very solid.. Our two cars have plastic pivot handles. I think all Toyota/Lexus model now uses this method. I would say this is a form of cost cutting I do not like.
Do you think a fixed handle is cheaper to produce than a pivot mechanism handle? I don't see how it could be. The pivot handles are actually an upgrade. Totally agree with JDR here.

Whenever there is a mechanism involved its always more expensive to produce. A fixed plastic handle is the cheapest kind of handle you can have.
Old 02-10-19 | 08:51 PM
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Originally Posted by JDR76
I didn’t say you 4Runner ones weren’t solid or they were just thrown up there.

What is cheaper, rubber or plastic? In my engineering experience and on a part that size, I’d call it a wash.
What would be easier to ship? The obviously heavier and larger piece? Or the lightweight plastic? Size wize, much easier to put more plastic handles in a box than the larger rubber size.
Old 02-10-19 | 08:53 PM
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Originally Posted by LexsCTJill


What would be easier to ship? The obviously heavier and larger piece? Or the lightweight plastic? Size wize, much easier to put more plastic handles in a box than the larger rubber size.
The cost difference to ship is nothing, since they are shipped in large quantities. Nothing outweighs the difference between 8 parts vs 5 parts, the engineering required to dampen their retract mechanism, etc.
Old 02-10-19 | 08:53 PM
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Originally Posted by JDR76
I didn’t say you 4Runner ones weren’t solid or they were just thrown up there
Compared to my parents 4Runner which are just shoved up there. I would have to check if there was a indent in the roof.
Old 02-10-19 | 08:54 PM
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I’d call shipping a wash too. The fixed handle may weigh more but the pivot handle is more parts to ship.
Old 02-10-19 | 08:57 PM
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Originally Posted by JDR76
I’d call shipping a wash too. The fixed handle may weigh more but the pivot handle is more parts to ship.
I imagine the pivot piece is shipped as one. So if the fixed is heavier and larger, then how many would fit in one box compared to how many pivots styles?
Old 02-10-19 | 09:02 PM
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Good lord.....



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