GS - 2nd Gen (1998-2005) Discussion about the second generation GS300, GS400 and GS430 (1998 - 2005)

My GS Then to Now

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Old 03-19-11, 04:20 AM
  #466  
carbongs
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Slammed rear height



Slammed front height



Detailing time thanks to my buddy Petey and Flynn’s Detailing Products





All waxed up



A peek of the tinted hood and eyebrows



Hand application where needed



Time to let the orbital do some work









All done

Old 03-19-11, 04:21 AM
  #467  
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Finally got the grill back from the paint shop







New Tires

New Tires courtesy of my friends and sponsor from Bridgestone Tires. UPS dropped off these bad boys at work. Bridgestone Potenza RE760 Sports



245/35/20 for the front tires



285/30/20 for the rear



Out with the old and in with the new (keeping the EXE wheels)





Took the tires over to Butler to get my old ones taken off and the new Bridgestones mounted and balanced.



Old 03-19-11, 04:22 AM
  #468  
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Project Suspension:















Got in a few boxes from AccuAir



Got the E-Level package with wireless remotes and dual 3 gallon tank setup



All unpackaged



The E-Level package with touchpad



The awesome touchpad which we will be mounting somewhere special



The wireless remote setup



The VU4 manifold setup



Some plumbing and fittings



Got the car back up on jack stands again





Got the K sports off





Old 03-19-11, 04:23 AM
  #469  
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Time to mess with some test fitting and rigging



























Fronts ready to go











Old 03-19-11, 04:24 AM
  #470  
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Decided to go with new rear shocks and bag combo



Petey helping out big time with the install





































Old 03-19-11, 04:24 AM
  #471  
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Test fitting





Rear setup all done and wired up with the sensors in place



Front setup all done



Wiring up the E-Level





Scott wiring up the rear area





All the way down





Going up



All the way up

Old 03-19-11, 04:33 AM
  #472  
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Trunk Audio Build Project 2010/11

Made this base floor plate with ¾ mdf



Made sure everything was level





The idea is to have my ARC XXD Amplifiers on the base plate with a drawer



Makings of the drawer arms



Cut down as much as needed to clear wheel wells



Drawer slider rails installed







Custom brackets made to support the weight which the rails are suppose to hold (rated at 100 lbs)





Lunch one day on my tray table lol



Drawer made and installed



Halfway extended






Amps put in





Amps with drawer out



From inside the car



Old 03-19-11, 04:33 AM
  #473  
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My buddy Petey helped with the making the subwoofer enclosure





Me cutting the sidewall slats that will seal off each individual enclosure






Loosely mocked up





Petey approves



Setup plan #1



Checking for gaps in measurements











John cutting the 1/2 “ plexiglass for the front face of the box and bottom of the box (This is so that you can see into the box and through underneath to the amp rack at all times)





Mocking up the plexi







Old 03-19-11, 04:34 AM
  #474  
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Test fitting the subs





Box all the way closed



Through the rear deck hole that we enlarged



Me cutting the brushed aluminum laminate for the trimming of the box and amp tray





Time for some glue action for the amp tray





Almost done with the tray



Making the top subwoofer baffle piece





Yup more brushed aluminum laminate!





This is what happens when John sniffs this glue for a little too long







Mocked up







Old 03-19-11, 04:35 AM
  #475  
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Pilot drilled the plexi every 2 inches



Piloted through to the mdf as well using 2 inch screws





Did the same with the front face plexi



Taped up the sides for some painting action to hide the screw locations







Almost all the way out



Halway in



Closed all the way



With the stainless in



Linear actuator goodness! 14 inch throw



Prepping the bottom plexi piece for painting









Starting the final assembly of the box



Scott being funny again



Using special plexi glue that is transparent we put the front and bottom of the box onto the whole box to keep it strong while the adhesive cured

Old 03-19-11, 04:35 AM
  #476  
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Set a bulk pack of sound damping on the face for it to cure



Took the face off







Face and bottom fused together



Tryina give some moral lol snap snap let’s get to work boys!



Putting the box back together







Mr. Marsh’ custom wiring with tex flex and shrink wrap



Epoxy’ed the seams





Getting ready to apply carbon fiber vinyl



Carbon vinyl on and wires color coded



Mounting the amplifiers on the tray



Spacing the amps out



Fabricated some aluminum braces to mount the box onto the tray

Old 03-19-11, 04:36 AM
  #477  
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Made sure I recessed the holes so the screws would fit more flush with the trim panels we will make later





Test fitting the brackets



Made sub floor panels for the sides of the trunk and with Colin’s help decided we’d make compartments for the air compressors individually.











Bending some plexiglass









Kinda finished



Test fit them in the trunk



Took a step back



Mounted the linear actuator



Test fitting the linear actuator

Old 03-19-11, 04:37 AM
  #478  
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Time to make that faceplate





Rounding the edges





Grooved the rear to clear the braces we made earlier



Test fitting the window piece



After we set the box back in and started to wire the RCA’s and everything else we realized we needed a way to tune the amplifiers. So, we decided to make some holes with grommets in the tray.



Plastic grommets in



Stinger Level 2 Pro RCA’s ran



Amps were raised with spacers to clear the RCA’s and wired up in the tray






Painted some of the bottom of the box to help hide the wiring behind the amplifiers



Subs wired up and mounted for the last time



Added a little heat shrink to the speaker wires that will attach to the back of the box and to the amplifiers underneath







The protective film was then taken off of the box to expose the inside brushed aluminum and the speakers



Old 03-19-11, 04:37 AM
  #479  
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Time to really get wiring



















After all the wiring was done this was the test light up



With tape off and panel on top







View from the top with box all the way open



View from the top with box all the way closed



White LED’s on inside the box and amps lighting up the inside too



Taped up the box for the dirty work to come

Old 03-19-11, 04:38 AM
  #480  
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Faceplate on









Building trim windows for the side boxes









Made some channels for the trunk arms to pass through







Making some negative molds for the corner display pieces













Molds made from negative molds



We really just wanted to make more surface area for the fleece to get stapled to



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