GS - 2nd Gen (1998-2005) Discussion about the second generation GS300, GS400 and GS430 (1998 - 2005)

Anybody DYI fender cutting??

Thread Tools
 
Search this Thread
 
Old 12-31-09, 02:01 PM
  #1  
duby1
Lexus Test Driver
Thread Starter
iTrader: (7)
 
duby1's Avatar
 
Join Date: Mar 2009
Location: Southern CA, 714
Posts: 1,510
Likes: 0
Received 0 Likes on 0 Posts
Lightbulb Anybody DYI fender cutting??

Hello,
Has anyone cut their fenders with a dremel instead of rolling it? I'm about to get mine and i need some tips before i do. Please help.

I watch some youtube clips, but they did it with other cars. mostly trunks.
Old 12-31-09, 02:47 PM
  #2  
7DOOBIE7
Pole Position
 
7DOOBIE7's Avatar
 
Join Date: Oct 2009
Location: A.V.C.A.
Posts: 302
Likes: 0
Received 0 Likes on 0 Posts
Default

try the search window above. I'm sure it's covered in there.
Old 12-31-09, 02:51 PM
  #3  
duby1
Lexus Test Driver
Thread Starter
iTrader: (7)
 
duby1's Avatar
 
Join Date: Mar 2009
Location: Southern CA, 714
Posts: 1,510
Likes: 0
Received 0 Likes on 0 Posts
Default

I did.

couldn't find anything. I did found rolling the fenders though.

anyone has links?
Old 12-31-09, 03:00 PM
  #4  
ElitistK
Lexus Champion
iTrader: (4)
 
ElitistK's Avatar
 
Join Date: Sep 2005
Location: CA
Posts: 2,638
Likes: 0
Received 1 Like on 1 Post
Default

use a belt sander and sand away.
Old 12-31-09, 03:06 PM
  #5  
vwynn
Lexus Fanatic
iTrader: (4)
 
vwynn's Avatar
 
Join Date: Feb 2007
Location: CA
Posts: 5,945
Received 53 Likes on 36 Posts
Default

i used a small dremel... took me bout 4 hours.. FML.

ill be using a belt sander for my next car.
Old 12-31-09, 03:41 PM
  #6  
RMMGS4
Northern California Regional Officer
iTrader: (5)
 
RMMGS4's Avatar
 
Join Date: May 2001
Location: California
Posts: 8,702
Likes: 0
Received 5 Likes on 5 Posts
Default

Rolling is out, fender shaving (cutting) is in. Plenty of threads on this topic.

Do an ADVANCED SEARCH using keywords like "Shaving" or "rolling" or "dimples" and limit search to the 2nd Gen Forum. You will see feedback on rolling, shaving. You should be able to find a DIY by CARBONGS using a Dremel.

Shaving can be done with a belt sander or a dremel or other rotary cutting tool.

Cutting with a Dremel is good when done right. Note there have been people who've experenced the dremel getting out of their hands and slipping across the paint. Someone with good skills can do it no problem. You also will have a sharp edge that would need to get ground smooth.

Shaving is a cleaner way to cut off the lip IMO. I can shave a fender with 50 grit in about 30 minutes and the surface is smooth and clean, you would just need to shoot some paint/primer to prevent rust.

Last edited by RMMGS4; 12-31-09 at 03:53 PM.
Old 12-31-09, 05:15 PM
  #7  
ROPADOPA
Pole Position
 
ROPADOPA's Avatar
 
Join Date: Nov 2005
Location: Florida
Posts: 365
Likes: 0
Received 0 Likes on 0 Posts
Default

one of these take 5 minutes per side


http://www.harborfreight.com/cpi/cta...emnumber=91753
Old 12-31-09, 05:20 PM
  #8  
duby1
Lexus Test Driver
Thread Starter
iTrader: (7)
 
duby1's Avatar
 
Join Date: Mar 2009
Location: Southern CA, 714
Posts: 1,510
Likes: 0
Received 0 Likes on 0 Posts
Default

haha. yea, i think a dremel will be a lot easier than that. that thing is huge.

i already have a dremel
Old 12-31-09, 05:23 PM
  #9  
duby1
Lexus Test Driver
Thread Starter
iTrader: (7)
 
duby1's Avatar
 
Join Date: Mar 2009
Location: Southern CA, 714
Posts: 1,510
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by RMMGS4
Rolling is out, fender shaving (cutting) is in. Plenty of threads on this topic.

Do an ADVANCED SEARCH using keywords like "Shaving" or "rolling" or "dimples" and limit search to the 2nd Gen Forum. You will see feedback on rolling, shaving. You should be able to find a DIY by CARBONGS using a Dremel.

Shaving can be done with a belt sander or a dremel or other rotary cutting tool.

Cutting with a Dremel is good when done right. Note there have been people who've experenced the dremel getting out of their hands and slipping across the paint. Someone with good skills can do it no problem. You also will have a sharp edge that would need to get ground smooth.

Shaving is a cleaner way to cut off the lip IMO. I can shave a fender with 50 grit in about 30 minutes and the surface is smooth and clean, you would just need to shoot some paint/primer to prevent rust.
thanks, i'll be starting on this sometime this weekend.
Old 12-31-09, 06:02 PM
  #10  
RMMGS4
Northern California Regional Officer
iTrader: (5)
 
RMMGS4's Avatar
 
Join Date: May 2001
Location: California
Posts: 8,702
Likes: 0
Received 5 Likes on 5 Posts
Default

Here's a youtube vid .


http://www.youtube.com/watch?v=035C7Eubqwk

The sandpaper used in the vid was pretty mild like 100 grit. Go to a 80 or 50 grit for faster cuts.

As for the reciprocating saw, again it's all up to user skill level. For anyone who hasn't used one, I will tell you when that thing kicks back on ya you could be in for a ton of damage.
Old 12-31-09, 06:22 PM
  #11  
5t341th
Lexus Champion
iTrader: (16)
 
5t341th's Avatar
 
Join Date: Aug 2008
Location: SoCal (Huntington Beach)
Posts: 2,691
Received 12 Likes on 11 Posts
Default

i used a dremel on mine too. took like 2 hours.
also, wash your car after. i didnt and the metal shavings stuck on my paint and rusted....
Old 12-31-09, 08:02 PM
  #12  
Mr Jokster
Lexus Test Driver
iTrader: (8)
 
Mr Jokster's Avatar
 
Join Date: Aug 2008
Location: California
Posts: 6,466
Received 90 Likes on 82 Posts
Default

Originally Posted by duby1
I did.

couldn't find anything. I did found rolling the fenders though.

anyone has links?
searching does actually work

https://www.clublexus.com/forums/gs-...ou-search.html

https://www.clublexus.com/forums/gs-...ear-shave.html

oh and my fave

How to shave fenders
Old 12-31-09, 08:31 PM
  #13  
AsGs300
Instructor
 
AsGs300's Avatar
 
Join Date: Jan 2008
Location: Texas
Posts: 955
Received 2 Likes on 1 Post
Default

ok so for you guys who have shaved or rolled your fenders, Im assuming you have deleted your fender liners? if so , that cant be good
Old 12-31-09, 08:59 PM
  #14  
Mr Jokster
Lexus Test Driver
iTrader: (8)
 
Mr Jokster's Avatar
 
Join Date: Aug 2008
Location: California
Posts: 6,466
Received 90 Likes on 82 Posts
Default

Originally Posted by AsGs300
ok so for you guys who have shaved or rolled your fenders, Im assuming you have deleted your fender liners? if so , that cant be good
I deleted mine mostly for my 22's and havent had any problems. Others have found creative ways to keep them. One thing I know is that the metal behind it is VERY soft and you can use anything to tack the liner on to it. Before I bagged my car I used short 3/8" screws and screwed it on to the metal behind it, I've also hear of others using hot glue gun to stick it on
Old 12-31-09, 11:20 PM
  #15  
/209JOHN\
Lexus Champion
iTrader: (5)
 
/209JOHN\'s Avatar
 
Join Date: Jul 2007
Location: #1 City in America
Posts: 1,973
Received 4 Likes on 4 Posts
Thumbs up FENDER CUTTING the easy way !!!

Originally Posted by ROPADOPA
one of these take 5 minutes per side


http://www.harborfreight.com/cpi/cta...emnumber=91753

I totally agree with ROPADOPA. Imo, the Dremel and Sanding takes too long. Initially I purchased a fender roller and learned the hard way. I rolled my fenders and created some dimples. Then on my friends GS, I used this air saw. Instead of using the saw that came with it, I cut a hacksaw blade in half and used it with the air saw. The air saw is much easier to control. No sparks, No mess, no drama or damage to the vehicle.(the hacksaw blade stays on the inside the wheelwell the whole time and it bends in the fenderwell) I did use a grinder to clean the edges, then I spray painted the area. Here's some pics from a job I did a year ago:

Name:  DSC03034.jpg
Views: 1199
Size:  122.2 KB
Name:  DSC03032.jpg
Views: 1825
Size:  76.8 KB
Name:  DSC03036.jpg
Views: 1348
Size:  66.0 KB

Last edited by /209JOHN\; 12-31-09 at 11:26 PM.


Quick Reply: Anybody DYI fender cutting??



All times are GMT -7. The time now is 11:18 PM.