DIY: High Voltage Battery Blower Cleaning
#1
Pit Crew
Thread Starter
DIY: High Voltage Battery Blower Cleaning
I didn't see any info on how to do this, so here's how to clean the blower fan for the high voltage battery (hybrids only). This is detailed in the service bulletin L-SB-0028-20 (attached). You'll need:
1. Remove the 2 net hooks in the front/upper trim, and the 1 hook on the right side. The hooks remove by squeezing them at the base.
Right-side net hook
Top-right net hook
Top-left net hook
Squeeze hooks like this to remove
2. Remove the 4 lower net hooks by lifting the plastic cover and removing the 10mm bolt underneath. Lift the cover from the end with the hinge.
4 lower net hooks
Lift bolt cover like this
3. Remove the 12V battery cover by removing its sole clip
Press in at the center to remove
4. Remove the right floor cover by removing its sole clip
Right floor cover
5. Remove the trunk overhead light. The light has hooks on the left side and a catch on the right, so pry on the right side and pull to that side to remove, then unplug
Trunk light
Press in on the right, lower, then slide to the right
- 10mm socket and ratchet
- Torque wrench for the above
- JIS screwdriver (or Phillips)
- Source of compressed air
- Small bottle brush
- Trim removal tools and a dull flat-head screwdriver
- A handful of part 90467-08186-C0 to replace any that break
- One of part 90467-12069 (you can still make it work if it breaks, which I did)
1. Remove the 2 net hooks in the front/upper trim, and the 1 hook on the right side. The hooks remove by squeezing them at the base.
Right-side net hook
Top-right net hook
Top-left net hook
Squeeze hooks like this to remove
2. Remove the 4 lower net hooks by lifting the plastic cover and removing the 10mm bolt underneath. Lift the cover from the end with the hinge.
4 lower net hooks
Lift bolt cover like this
3. Remove the 12V battery cover by removing its sole clip
Press in at the center to remove
4. Remove the right floor cover by removing its sole clip
Right floor cover
5. Remove the trunk overhead light. The light has hooks on the left side and a catch on the right, so pry on the right side and pull to that side to remove, then unplug
Trunk light
Press in on the right, lower, then slide to the right
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Shakka65 (06-26-23)
#2
Pit Crew
Thread Starter
6. Remove the cover for the rear cabin air filter; there is one clip on each side
Rear cabin air filter cover
Clips on filter cover
7. Remove the 5 clips from the front trim
5 clips in front trim
8. Remove the front trim by disengaging the 4 hooks at the top, then pulling from the trunk. I've illustrated the locations of the clips and what they look like
2 right-side upper clips
2 left-side upper clips
Profile view of upper clip
9. Remove the 3 clips in the rear trim, then remove the trim by pulling up sharply at the rear. There are four clips under the trim (sorry, no pic)
Left-side clip in rear trim
Middle clip in rear trim
Right-side clip in rear trim
10. Remove the right-side trim after removing/disengaging the 3 clips. The top one will remain in the trim; it pulls out of the metal body. The rear-most clip may break around the collar, at least it did for me. It's still usable though; the collar just holds the trim in place until the rear trim and clip are replaced. If it bugs you, this is the part number that I stated you need one of above.
3 clips in the right-side trim
Rear cabin air filter cover
Clips on filter cover
7. Remove the 5 clips from the front trim
5 clips in front trim
8. Remove the front trim by disengaging the 4 hooks at the top, then pulling from the trunk. I've illustrated the locations of the clips and what they look like
2 right-side upper clips
2 left-side upper clips
Profile view of upper clip
9. Remove the 3 clips in the rear trim, then remove the trim by pulling up sharply at the rear. There are four clips under the trim (sorry, no pic)
Left-side clip in rear trim
Middle clip in rear trim
Right-side clip in rear trim
10. Remove the right-side trim after removing/disengaging the 3 clips. The top one will remain in the trim; it pulls out of the metal body. The rear-most clip may break around the collar, at least it did for me. It's still usable though; the collar just holds the trim in place until the rear trim and clip are replaced. If it bugs you, this is the part number that I stated you need one of above.
3 clips in the right-side trim
#3
Pit Crew
Thread Starter
11. Remove the clip securing the rear duct, then remove both felt-covered blower ducts
Clip for the rear duct
The two blower ducts
12. Disconnect the electrical connectors on either side of the blower
Right-side plug
Left-side plug
13. Remove the 3 nuts securing the blower on its mounts
Blower mount nuts
You can now get a look inside the blower unit and decide if you want to proceed. The service bulletin only instructs on removing the blower unit and cleaning it as-is. I don't think it's possible to get much out, unless your fan is really dirty. This is what my 2008 car looks like with 93k miles:
View of dirty blades through the opening
14. Still here? Remove the electrical connector from the housing by pressing the sides of the clip together, then pressing through the mount
Squeeze the clip and press through
15. Remove the 5 screws securing the motor to the housing. These are genuine JIS screws, but a Phillips driver works just fine
5 motor housing screws
You'll now have the motor in your hand. You don't need to hold the blades completely still, but you definitely don't want to blow air through and let it spin freely at high speed. I suggest holding it with one hand like this:
Before cleaning
16. Clean the blades as best you can. I found that a small bottle brush, like the smaller ones inside the handles of brushes for baby bottles, worked well. You could also use Q-tips or paper towels, but you need some mechanical action to loosen up the dust. Compressed air alone won't remove it.
After thorough brushing
Clip for the rear duct
The two blower ducts
12. Disconnect the electrical connectors on either side of the blower
Right-side plug
Left-side plug
13. Remove the 3 nuts securing the blower on its mounts
Blower mount nuts
You can now get a look inside the blower unit and decide if you want to proceed. The service bulletin only instructs on removing the blower unit and cleaning it as-is. I don't think it's possible to get much out, unless your fan is really dirty. This is what my 2008 car looks like with 93k miles:
View of dirty blades through the opening
14. Still here? Remove the electrical connector from the housing by pressing the sides of the clip together, then pressing through the mount
Squeeze the clip and press through
15. Remove the 5 screws securing the motor to the housing. These are genuine JIS screws, but a Phillips driver works just fine
5 motor housing screws
You'll now have the motor in your hand. You don't need to hold the blades completely still, but you definitely don't want to blow air through and let it spin freely at high speed. I suggest holding it with one hand like this:
Before cleaning
16. Clean the blades as best you can. I found that a small bottle brush, like the smaller ones inside the handles of brushes for baby bottles, worked well. You could also use Q-tips or paper towels, but you need some mechanical action to loosen up the dust. Compressed air alone won't remove it.
After thorough brushing
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Chrisek (07-16-23)
#4
Pit Crew
Thread Starter
17. Blow all the dust and debris off the blades with compressed air.
So fresh and so clean!
18. Perform any additional cleaning and dusting as you see fit
19. Re-assemble in the reverse order
Torque values:
So fresh and so clean!
18. Perform any additional cleaning and dusting as you see fit
19. Re-assemble in the reverse order
Torque values:
- Blower unit mount nuts: 8 Nm
- Lower net hooks: whatever you feel like (none given in the service manual)
#5
Great info! Didn't even realize the LS had a blower motor. Add it to the to do list.
#6
Says it's for the battery. I know the LS600's have the rear AC system too so there's probably a additional blower motor for the rear vents. Looks like this blower takes air from the rear deck and feeds it into the battery. I want a 2013+ LS600h so bad! One day.
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stopdrpnro (06-22-23)
#7
Pit Crew
Thread Starter
Yes, the rear air system is actually pretty complex:
- All LS600h's have an A/C unit in the rear
- The rear A/C is actually just an evaporator unit; it's fed by the same electric compressor as the front HVAC and there are refrigerant lines running under the body
- The HV battery cooler draws in cabin air from the vents behind the rear passengers, on the "package shelf", and exhausts into the trunk
- When equipped with rear A/C (I don't think I've seen a 600 without it), an additional blower and air flow servos are fitted
- The rear HVAC blower draws from the same vents and feeds the 4 roof outlets above and to the sides of the rear passengers
- When the air purifier is activated, air is drawn from the left rear vent and exhausted from the rear right vent immediately after filtration
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#8
Wow! just the info we were missing for a long time. Thank you very much for posting this and especially taking the effort of making all the steps. This should be a sticky! I wonder how much difference it's going to make after cleaning, the fans where not that dirty.
I have a 2011 LS 600h and it has a different Hybrid battery setup and therefore I presume also distinct locations for the fans. Any info in a 2010-2012 setup? Thanks!
I have a 2011 LS 600h and it has a different Hybrid battery setup and therefore I presume also distinct locations for the fans. Any info in a 2010-2012 setup? Thanks!
#9
Pit Crew
Thread Starter
From what I know the main difference is that the battery pack has double-stacked cells in the 2010+ in order to slightly reduce footprint. The parts diagram does indicate different and multiple fans though.
I'd be surprised if Toyota made the fans difficult to access; I'd imagine the way forward is relatively apparent if you remove the trunk trim.
I'd be surprised if Toyota made the fans difficult to access; I'd imagine the way forward is relatively apparent if you remove the trunk trim.
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bobusa (07-04-23)
#11
Wow! just the info we were missing for a long time. Thank you very much for posting this and especially taking the effort of making all the steps. This should be a sticky! I wonder how much difference it's going to make after cleaning, the fans where not that dirty.
I have a 2011 LS 600h and it has a different Hybrid battery setup and therefore I presume also distinct locations for the fans. Any info in a 2010-2012 setup? Thanks!
I have a 2011 LS 600h and it has a different Hybrid battery setup and therefore I presume also distinct locations for the fans. Any info in a 2010-2012 setup? Thanks!
https://www.clublexus.com/forums/hyb...l#post11426675
If you decide to do this on yours, please update here.
Thanks!
Last edited by Bigsk8r; 07-04-23 at 12:57 PM.
#12
There is a photo in the DIY using Prius Cells thread of my trunk with the liner out. We have the same year and model.
https://www.clublexus.com/forums/hyb...l#post11426675
If you decide to do this on yours, please update here.
Thanks!
https://www.clublexus.com/forums/hyb...l#post11426675
If you decide to do this on yours, please update here.
Thanks!
#13
Lead Lap
iTrader: (1)
If you're having second thoughts about doing it yourself, that's understandable. The cleaning should be done. Just like changing engine coolant and brake fluid, timely maintenance helps avoid issues that could have been avoided.
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bobusa (08-12-23)
#14
They look like they are hidden:
Hybrid battery view 2011 LS600hL (picture owned by Bigsk8r)
Last edited by bobusa; 08-12-23 at 12:07 PM. Reason: Grammatical errors
#15
And they are(hidden). In order to clean the blower fans the HV battery needs to be removed completely.
Below view is from the front of the car, so maybe they can be accessed by taking the rear seat out. But that's a huge job.
So my conclusion is for the 2010-2012 model years this is a non maintenance item from a regular user perspective! I just need to stay lucky and knowing I have a clean interior it should hopefully be OK.
Below view is from the front of the car, so maybe they can be accessed by taking the rear seat out. But that's a huge job.
So my conclusion is for the 2010-2012 model years this is a non maintenance item from a regular user perspective! I just need to stay lucky and knowing I have a clean interior it should hopefully be OK.
Last edited by bobusa; 08-13-23 at 12:25 PM. Reason: Typos