LS - 1st and 2nd Gen (1990-2000) Discussion topics related to the 1990 - 2000 Lexus LS400

Broke battery tray bolts... Suggestions

Thread Tools
 
Search this Thread
 
Old 08-13-14 | 06:59 PM
  #16  
Shmee's Avatar
Shmee
Lexus Test Driver
iTrader: (3)
 
Joined: Dec 2007
Posts: 1,471
Likes: 6
From: Victoria, BC. Canada
Default

Originally Posted by sha4000
I've never used one of those things before so how does it actually work? how does the insert attach to the metal under the battery tray?

They are essentially a threaded rivet, so once you are done you have place you can put a bolt. Basically works exactly like a rivet works, drill a hole, put nutserts/rivnut onto tool, insert into hole, squeeze tool and the nutsert deforms and clamps the metal on the backside/blindside between the flange of the nutsert on the top side. Boom! You have a threaded hole.

They cheap aluminum nutserts/rivnuts are not structural but will handle some decent loads.
If you know somebody who does sheet fab for the restaruant industry, they often have a pneumatic tool that will set the HD steel nutserts/rivnuts that you can then tack-weld in place for a permanent solution.


If you need more info or a tutorial, there are a few on YouTube.
Also search "pemnut" or "pem-sert" or some spelling variation of those if the others don't return hits.
Old 08-13-14 | 09:47 PM
  #17  
sha4000's Avatar
sha4000
Thread Starter
Lexus Test Driver
iTrader: (1)
 
Joined: Aug 2005
Posts: 6,858
Likes: 340
From: N.Y.
Default

^^^^^ Thanks for that info.
Old 08-14-14 | 02:03 PM
  #18  
timmy0tool's Avatar
timmy0tool
Moderator
iTrader: (7)
 
Joined: Sep 2008
Posts: 7,017
Likes: 430
From: 714/949, SoCal
Default

i forgot about nutserts! used them a lot when doing engine bay tucks on my friends' hondas. very cool, cheap and effective!
Old 01-23-15 | 01:11 AM
  #19  
damon's Avatar
damon
Racer
 
Joined: Nov 2001
Posts: 1,380
Likes: 11
Default

The windshield side of my battery tray no longer had the capacity to do its half of holding the battery stationary. My cheap solution was a 36" Zip Tie with a 175# capacity. The middle of the tray cooperates quite nicely with a little channel underneath the center.
Old 01-23-15 | 06:12 AM
  #20  
sha4000's Avatar
sha4000
Thread Starter
Lexus Test Driver
iTrader: (1)
 
Joined: Aug 2005
Posts: 6,858
Likes: 340
From: N.Y.
Default

Originally Posted by damon
The windshield side of my battery tray no longer had the capacity to do its half of holding the battery stationary. My cheap solution was a 36" Zip Tie with a 175# capacity. The middle of the tray cooperates quite nicely with a little channel underneath the center.
I still have not addressed this issue and probably wont until the weather warms up. i don't really want it to look too tacky either. Do you have a pic with the zip ties attached?
Old 01-23-15 | 10:06 AM
  #21  
damon's Avatar
damon
Racer
 
Joined: Nov 2001
Posts: 1,380
Likes: 11
Default

Did not take pics.
This is a single black heavy duty Zip Tie , width of a index fingernail & snugged down on a black battery.
Does not look bad.

Last edited by damon; 01-23-15 at 02:28 PM.
Old 01-25-15 | 11:39 AM
  #22  
YoshiMan's Avatar
YoshiMan
Racer
 
Joined: Mar 2004
Posts: 1,373
Likes: 103
From: Colorado
Default

I did this same exact thing when i removed my tray to clean it. did it leave ANY of the threaded bolts behind? mine left just enough of it to get a good bite on, so i got some of these "t nuts" from ace hardware and some washers. They screwed right on and hold it nice and tight with a pair of vice grips.

. That and lots of anti-seize compound on the threads... i think pretty much any battery related nuts/bolts should have liberal amounts of anti-sieze applied to it.


Old 01-25-15 | 12:49 PM
  #23  
sha4000's Avatar
sha4000
Thread Starter
Lexus Test Driver
iTrader: (1)
 
Joined: Aug 2005
Posts: 6,858
Likes: 340
From: N.Y.
Default

Mines broke clean with body underneath so those are not an option. Thanks though.
Old 01-26-15 | 06:08 AM
  #24  
damon's Avatar
damon
Racer
 
Joined: Nov 2001
Posts: 1,380
Likes: 11
Default

If the tray is still solidly attached to the vehicle, the gigantic Zip Tie works.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
aeiou2006
IS - 2nd Gen (2006-2013)
3
11-05-17 06:08 PM
NMLexus
SC430 - 2nd Gen (2001-2010)
17
01-27-09 11:23 AM
nysupraman
Performance & Maintenance
3
02-12-05 10:28 AM
DropTop430
Maintenance
1
01-26-04 04:28 AM



Quick Reply: Broke battery tray bolts... Suggestions



All times are GMT -7. The time now is 02:29 PM.