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Plastic skid plate dimensions/fabricate aluminum one

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Old 01-25-18, 08:42 PM
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05ls430518
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Default Plastic skid plate dimensions/fabricate aluminum one

My plastic skid plate/shield is pretty old and beat up instead of buying a new one for $50-$150 i was thinking about making one for the ls that sorta looks like this


I got the idea from this thing i saw on figs engineering website, i can just use a sheet of aluminum $9-$30 a sheet and use the plastic one as a template so the bolt holes line up and eliminate the oil filter flap so its one smooth piece.

What are opinions? Also could someone give me the rough dimensions of one if they have an extra one laying around either that or i will measure mine tomorow.

Last edited by 05ls430518; 01-25-18 at 08:48 PM.
Old 01-25-18, 09:06 PM
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YODAONE
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Originally Posted by 05ls430518
My plastic skid plate/shield is pretty old and beat up instead of buying a new one for $50-$150 i was thinking about making one for the ls that sorta looks like this


I got the idea from this thing i saw on figs engineering website, i can just use a sheet of aluminum $9-$30 a sheet and use the plastic one as a template so the bolt holes line up and eliminate the oil filter flap so its one smooth piece.

What are opinions? Also could someone give me the rough dimensions of one if they have an extra one laying around either that or i will measure mine tomorow.
Great concept...

Here's the thing...how does the supplier of Aluminum undercover address reflected engine noise?

I added a steel OEM.undercover to a Mercedes Benz and there was a definite inctease in interior noise...especially through climate control vents open.

Not enthusiastic about OEM plastic, but if you use anything metallic, then you need to apply sound absorbing material. to attenuate reflected noise...not sure what would be compatible with elements; heat, cold, water, salt, ozone, oil, gas, coolant, ATF or brake fluid drips or leaks...

Last edited by YODAONE; 01-25-18 at 09:09 PM.
Old 01-25-18, 10:19 PM
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05ls430518
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Originally Posted by YODAONE
Great concept...

Here's the thing...how does the supplier of Aluminum undercover address reflected engine noise?

I added a steel OEM.undercover to a Mercedes Benz and there was a definite inctease in interior noise...especially through climate control vents open.

Not enthusiastic about OEM plastic, but if you use anything metallic, then you need to apply sound absorbing material. to attenuate reflected noise...not sure what would be compatible with elements; heat, cold, water, salt, ozone, oil, gas, coolant, ATF or brake fluid drips or leaks...
Maybe something like this
https://www.amazon.com/gp/aw/d/B0042UBWCE/ref=mp_s_a_1_7?ie=UTF8&qid=1516947270&sr=1-7&refinements=p_n_feature_seven_browse-bin%3A5485668011&pi=AC_SX236_SY340_FMwebp_QL65&dpPl=1&dpID=41QyG-9yqJL&ref=plSrch

These would work better because there neoprene so there resistant to oil, heat, elements, etc.
https://www.amazon.com/gp/aw/d/B00HYN47A0/ref=mp_s_a_1_4?ie=UTF8&qid=1516947433&sr=8-4&pi=AC_SX236_SY340_QL65&keywords=neoprene+washers&dpPl=1&dpID=31BaRpTx%2BcL&ref=plSrch

So the idea would be to put 1 on each side the to get the desired dampening effect, when i trace the stock one on a sheet of aluminum use a sharpie to mark all bolt holes and trace all drain holes and that should take care of it.

Last edited by 05ls430518; 01-25-18 at 10:23 PM.
Old 01-26-18, 02:42 AM
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Johnhav430
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seems like there are knock offs if you don't want to pay for OE. I've always felt that it just smooths the air underneath so it is necessary, but wouldn't matter that much and lightweight would be best...just the way that we bend the thing to get the oil filter off makes me cringe....
Old 01-26-18, 04:52 AM
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2KHarrier
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Originally Posted by 05ls430518
What are opinions?
Keep in mind a couple things. Aluminum, depending on what grade/hardness of Aluminum you buy (2024 T-3, 5056 T-3, 7075 T-6, etc) you'll have to form it to match the contour of the mounting points, which may be a little difficult, depending on the direction of the grain in the aluminum sheet, and what you're forming it over. If you'll be using a softer aluminum (T-0 or T-3) it's easier to form over a wooden block with a rubber or wood mallet, but since it's softer, it's prone to bending more easily. T-6 aluminum is stiffer and stronger, but it also cracks along the grain, if you bend it too far or the bend radius is too tight.

T-0 is best when it's heated after forming to anneal the metal, but you'd need an oven that could swallow something that size.

Just some things to consider...
Old 01-26-18, 05:13 AM
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Originally Posted by 2KHarrier
Keep in mind a couple things. Aluminum, depending on what grade/hardness of Aluminum you buy (2024 T-3, 5056 T-3, 7075 T-6, etc) you'll have to form it to match the contour of the mounting points, which may be a little difficult, depending on the direction of the grain in the aluminum sheet, and what you're forming it over. If you'll be using a softer aluminum (T-0 or T-3) it's easier to form over a wooden block with a rubber or wood mallet, but since it's softer, it's prone to bending more easily. T-6 aluminum is stiffer and stronger, but it also cracks along the grain, if you bend it too far or the bend radius is too tight.

T-0 is best when it's heated after forming to anneal the metal, but you'd need an oven that could swallow something that size.

Just some things to consider...
This is why i am asking i have never done anything like this and figured that the collective knowledge of club lexus would help out once again, it seems like a flat piece that dosnt need to be bent at all i gotta see what the hardware store has etc it should be pretty easy i am hoping i wanted to do this while i was installing my stuff from figs which is getting here tuesday.

Any recomendation on which type of aluminum i should use or should i use galvanized steel.

I am also doing this because i was driving last summer and some a-hole contractor left a can of paint or something with paint on it and i was following them and ran it over when it fell out of there truck so i that is part of the reason the stock splash gaurd is all jacked up.
Old 01-26-18, 07:09 AM
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Galvanized steel is heavier, but it's definitely more forgiving when it comes to bending. More corrosion resistant than Aluminum too. Probably cheaper...
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