LS - 3rd Gen (2001-2006) Discussion topics related to the flagship Lexus LS430

Figs engineering possible issue

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Old 06-22-18, 06:32 PM
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ls430w140
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FIGS, May I ask a direct question if you don’t mind? What is a particular reason that makes your UCA a better quality product than OEM UCA?
Old 06-22-18, 07:41 PM
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Originally Posted by ls430w140
FIGS, May I ask a direct question if you don’t mind? What is a particular reason that makes your UCA a better quality product than OEM UCA?
That is a tough question, but here is my perspective.
The bushings we use are lifetime polyurethane and the arms are adjustable to correct camber. The arms are fabricated to suit a specific purpose that the OE arms are not, which is that they are adjustable. The OE arms are designed for mass production out of a forged aluminum blank that has a not serviceable ball joint we offer a modular replacement. In most ways, the factory is more streamlined for manufacturing process and volume. Ours is made to correct for a new geometry and we build them to that purpose. They are totally different realms when it comes to the nodes that they are designed for so it's a difficult question to answer in that regard. We machine custom parts to make them fit in the OE location and precision weld them so that they are direct replacement. Each one is hand inspected and taken care of throughout the entire process. That is what we do.
Thanks for the question, did I present an adequate answer?
Mike
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Old 06-22-18, 08:26 PM
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Thank you for detailed answer. I appreciate that.

Old 07-18-18, 08:03 AM
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They contacted me on the 6th asking me if I would pay the difference for there upgraded balljoints and have not gotten back to me yet. Its the 18th today. I contacted them back same day.

I initially said yes I will pay this difference now I am not I am not paying a dime I want my parts to function like they were supposed to when I first got them. The other ball joint is making thunking sounds as well now.

Last edited by 05ls430518; 07-18-18 at 11:09 AM.
Old 07-18-18, 11:11 AM
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I am also not the only person who has had issue with the really loud ball joints. I have been talking to a fellow CL member and friend of mine and he told me that the balljoints on his figs control arms did the exact same thing.
Old 07-19-18, 12:43 PM
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Originally Posted by 05ls430518
I am also not the only person who has had issue with the really loud ball joints. I have been talking to a fellow CL member and friend of mine and he told me that the balljoints on his figs control arms did the exact same thing.
James, I am sorry I did not get back to you. As the owner I am spread across many tasks and keeping tight responses on the forum is something that can slip through the cracks easily. Email is always best since my other guys can address the issue.
I ask that you return the arms for a full refund and we can inspect them here to figure out what happened. This is the best that we can do at this time.
Mike
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Old 07-19-18, 03:10 PM
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Originally Posted by FIGS
James, I am sorry I did not get back to you. As the owner I am spread across many tasks and keeping tight responses on the forum is something that can slip through the cracks easily. Email is always best since my other guys can address the issue.
I ask that you return the arms for a full refund and we can inspect them here to figure out what happened. This is the best that we can do at this time.
Mike
I left emails and a phone call before that is why this thread got created.

I am not returning them if you will not stand by your product then thats fine. I will purchase my own heim rods to replace the defective balljoints you supplied me, great doing business with you.
Old 07-20-18, 06:30 AM
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Originally Posted by 05ls430518
I left emails and a phone call before that is why this thread got created.

I am not returning them if you will not stand by your product then thats fine. I will purchase my own heim rods to replace the defective balljoints you supplied me, great doing business with you.
I am sorry you are interpreting this as not standing by our product. The swap out of just the heim joint is not a straightforward task and requires a specialized vise with hardened jaws, specific heat to release the retaining compound and a care to make sure things are not damaged. Plus it does not help to understand the problem and apply corrections if we do not get the part back. We have a policy to not simply send replacement parts if we do not understand what is a problem. You stated that there is no play in the joint, just noise. If there is no play, then the rod end is not defective as we measure it. If you just want the rod end and tackle the stud and spacer swap yourself, we can do that as well since FK can drop ship replacements and they are close to you, but it will require more effort on your part once you receive them.

With regard to contacting us, I am looking at a better system to field emails and responses to make sure that they are not missed, but this is still the best probability of a reply since we all see it vs just me.

I am here to help and by no means trying to pass this off as a light issue. But I need a little help to make it work. Thank you, Mike
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Old 07-20-18, 09:16 AM
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It is good that FIGS is offering a free refund at least it can be an option to consider. I understand that we could be dealing with a single issue that may not occur in other control arms supplied by the company. By how it looks visually I would always assume it is a quality product, but nevertheless as DIY guy for many years, I am finding it hard to understand what is causing ball joint to be defective and loud if there is no play and the ball joint is not loose. Shall this be a low quality grease or low quality of metal or what else can it be? To my knowledge, old and worn ball joints have squeaking noise as soon as you push them with the bar - which means they need to be replaced ASAP as it may endanger the life of driver and passengers.
Old 07-20-18, 10:09 AM
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I'm closely following this thread. I recently installed FIGS front UCA for my LS430. They were purchased from another person but was told it's brand new never installed. When the packaging came in, it did look that way (brand new / never installed). I've driven about 200 miles on these. So far everything has been good, no noise at all. I'm currently at -5.5 camber at driving height; it might be more when I'm aired out.

I'm very interested in where this'll be going since I know almost everyone out there with LS430 on air suspension has FIGS FUCA because it allows for clearance for air bellows in the front. T-Demand are too short and does not allow enough clearance to mount the air struts (traditional double bellows design) to the lower control arms. I've personally confirmed this since I had both FIGS and T-Demand FUCA. So we don't really have any other options, stateside at least. It would be massively disappointing if this is a design flaw with the product.
Old 07-20-18, 11:15 AM
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Here is a video of the balljoints clunking to show I am not making this up.

https://m.youtube.com/watch?v=BhbRYEE_qsQ
Old 07-20-18, 11:34 AM
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It does appear to me that FIGS is offering goodwill other than just a refund, so why not forget emotions, and try to reach a good outcome with respect to the car.....we all know how frustrating it is when things aren't "perfect"....but this happens in the real world and the outcome is what's important...my .02.
Old 07-20-18, 11:39 AM
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You already mentioned that you've checked everything and made sure they're torqued to specs and rechecked them again after driving it and everything were still good. I would try this next: remove the wheel and unbolt the knuckle to the ball joint and try rotating just the ball joint itself to see if there's still a noise.

Also, another question: did you have to cut into the body so the arms will have space to move up and down? FIGS FUCA has this design flaw in the early production model I think. I have a friend that has this very similar noise when he installed the FIGS FUCA. It turns out that the arms were hitting the body during suspension travel. I had this exact same issue during my install too. It drove us nuts to try and find the issue. After we cut it, the issue was completely gone.
Old 07-20-18, 01:03 PM
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Originally Posted by 05ls430518
Here is a video of the balljoints clunking to show I am not making this up.

https://m.youtube.com/watch?v=BhbRYEE_qsQ
This sounds to me like loose UCA bolts, or uca bushings hitting the area where they are torqued to, or a huge play in a ball joint. I advise to urgently take the car to a good shop for diagnostic as I advised at the beginning of your topic. Looks like it is dangerous to drive your car at the moment.
Old 07-20-18, 01:39 PM
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Originally Posted by ls430w140


This sounds to me like loose UCA bolts, or uca bushings hitting the area where they are torqued to, or a huge play in a ball joint. I advise to urgently take the car to a good shop for diagnostic as I advised at the beginning of your topic. Looks like it is dangerous to drive your car at the moment.
I agree... Even a well worn ball-joint does not have enough play to generate that much noise. In addition to checking for clearance to make sure the UCA is not hitting any nearby parts, as ls430w140 suggested, I would also suggest to detach the ball-joint from the turn knuckle and inspect for play on the other two mounting points (see sketch below). The noise sounds like maybe one of these bolts was missing or something. I don't think your car is safe to drive.



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