Working on my Headlights
#16
Lexus Test Driver
Thread Starter
![Default](https://www.clublexus.com/forums/images/icons/icon1.gif)
Ok everyone, here are some pics, sorry about them being from my phone.
First we have the lense seperated...it shows the glue and the black paint i had covering the turn signal.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_144334.jpg)
Second the reflector that im going to paint black.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_144357.jpg)
This is the inner housing, displaying more glue....
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_144412.jpg)
Heat gun, along with a razor blade, along with a DA31 key blank, and this stuff made by Wurth, really gets the glue off...it literally dissolves it.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_154612.jpg)
First hard sanding, as you can see all paint is removed, at this point im worrying whether or not i can get the lens smooth again, lol.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_171818.jpg)
Second sanding, finer grit sand paper.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_171829.jpg)
1200 grit wetsand with light buff
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_175944.jpg)
Thats it for now, had to leave work, it was 6pm lol.
First we have the lense seperated...it shows the glue and the black paint i had covering the turn signal.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_144334.jpg)
Second the reflector that im going to paint black.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_144357.jpg)
This is the inner housing, displaying more glue....
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_144412.jpg)
Heat gun, along with a razor blade, along with a DA31 key blank, and this stuff made by Wurth, really gets the glue off...it literally dissolves it.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_154612.jpg)
First hard sanding, as you can see all paint is removed, at this point im worrying whether or not i can get the lens smooth again, lol.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_171818.jpg)
Second sanding, finer grit sand paper.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_171829.jpg)
1200 grit wetsand with light buff
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/0213_175944.jpg)
Thats it for now, had to leave work, it was 6pm lol.
#17
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might wanna top off with some of this. I have it on mine.
http://krylon.com/products/uvresistant_clear
http://krylon.com/products/uvresistant_clear
#18
Lexus Test Driver
Thread Starter
![Default](https://www.clublexus.com/forums/images/icons/icon1.gif)
might wanna top off with some of this. I have it on mine.
http://krylon.com/products/uvresistant_clear
http://krylon.com/products/uvresistant_clear
#19
#20
Lexus Test Driver
Thread Starter
#24
Lexus Test Driver
Thread Starter
![Default](https://www.clublexus.com/forums/images/icons/icon1.gif)
Thanks buddy, i cant wait to see what the headlights look like with there insides blacked out and the plastic covers removed from the inside.
I'm also gonna convert to HID's, something bluish white, and remove the plastic light diverter things inside of the projector tube. All that is doing is lowering light emission and glare.
#26
Lexus Test Driver
Thread Starter
![Default](https://www.clublexus.com/forums/images/icons/icon1.gif)
Alright here we go, the saga continues:
Here is the bag of crap i removed from the headlight, the two plastic parts outside the bag will not be put back.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3334.jpg)
This pic shows the failure of the factory chrome finish:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3336.jpg)
What the headlight looks like behind the reflector:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3338.jpg)
Lense preperation:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3339.jpg)
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3340.jpg)
Whats inside of the projector tube:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3343.jpg)
Odd damage to Projector lense, i didnt do it?!?!:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3344.jpg)
Found a major breach in the seal at the sight glass:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3345.jpg)
All prepped up for black paint:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3346.jpg)
1500 grit wetsand:
Here is the bag of crap i removed from the headlight, the two plastic parts outside the bag will not be put back.
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3334.jpg)
This pic shows the failure of the factory chrome finish:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3336.jpg)
What the headlight looks like behind the reflector:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3338.jpg)
Lense preperation:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3339.jpg)
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3340.jpg)
Whats inside of the projector tube:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3343.jpg)
Odd damage to Projector lense, i didnt do it?!?!:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3344.jpg)
Found a major breach in the seal at the sight glass:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3345.jpg)
All prepped up for black paint:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3346.jpg)
1500 grit wetsand:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3349.jpg)
Last edited by UZZ30-SC4; 02-19-09 at 07:09 AM.
#27
Lexus Test Driver
Thread Starter
![Default](https://www.clublexus.com/forums/images/icons/icon1.gif)
Ready for polishing:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3350.jpg)
The Weapons of choice:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3360.jpg)
End results:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3358.jpg)
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3353.jpg)
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3352.jpg)
Now on to the second headlight for now, more polishing and refining to come for the lenses yet!
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3350.jpg)
The Weapons of choice:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3360.jpg)
End results:
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3358.jpg)
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3353.jpg)
![](http://i275.photobucket.com/albums/jj320/lethalthreatjato/Redone%20Headlight/100_3352.jpg)
Now on to the second headlight for now, more polishing and refining to come for the lenses yet!
Last edited by UZZ30-SC4; 02-19-09 at 07:32 AM.
#29
Lexus Test Driver
Thread Starter