SC- 1st Gen (1992-2000)

Stock headlight delining

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Old 05-24-09 | 04:10 PM
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Default Stock headlight delining

hey guys, well i got tired of the ebay ones they dont fit trying to hybrid them with the stock housing. SO iam DELINING the entire light lens. well I am leaving a little trim design.. I amgoing to post pictures of progres.. I am also going to sell delined sets when I am done for all you DIY guys building lights....
THIS PROCESS is a PAIN!!!!!!!!! but hopefully will look and fit better than the ebay did....
here are first shots of the delined process.. 6 hours alone.



still have a ways to go , but the delining is done.. and I am leaving a border just cause i like it..
Old 05-24-09 | 04:39 PM
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Looks great. Cant wait to see the outcome.I wish they made those delined lenses in glass
Old 05-24-09 | 07:11 PM
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yeah I know I am looking for a guy who I know does great glass blowing to make a set prototype
Old 05-25-09 | 02:54 AM
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wow you actually delined the whole thing...that's pretty hardcore man
Old 05-25-09 | 07:59 AM
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Very hardcore indeed, but the ebay lenses only require a 1/4" of trimming and a little heat persuasion and they are on, what sort of trouble did you have, they fit like OEM after.
Old 05-25-09 | 11:01 AM
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if you are interested in selling those ebay ones shot me a pm. this might be the only reason for me to open mines again this soon.
Old 05-25-09 | 11:02 AM
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I tried but mine did not line up correct and they don't look as good to me cause they bulb out some but maybe I did something wrong but factory always fits best LOL maybe u can post pictures here of where you trimmed
Old 05-25-09 | 12:34 PM
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Here is the finished product on my build:




They sit just as flush as OEM, the only thing that sticks out a bit is the thicker seal i used to protect the ballasts from moisture.



Link to the build:
https://www.clublexus.com/forums/sc-...eadlights.html





Goodluck with the full deline, you have HOURS and HOURS of labor left to go, just pm me if you need help.
Old 05-25-09 | 01:28 PM
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Ok thanks and nice job. What rubber seal is that? What did you trim ?
Old 05-25-09 | 01:33 PM
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Originally Posted by Prowler217
Ok thanks and nice job. What rubber seal is that? What did you trim ?
That rubber seal is for automotive usage, if you read through my DIY thread you will see a picture of it, i got it from lowes.


I had to trim 1/4" of plastic from most of the outside corner area ( side facing wheels ) for it to sit low enough, then i heated the plastic and dry fit the lense to make it seat properly into the OEM housing, sorry i dont have pics.
Old 05-25-09 | 03:45 PM
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thanks man the thread helps .
Old 05-25-09 | 04:19 PM
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No problem bro, OLT has his thread floating around here as well, you should check it out too.
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