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Recent
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JoeYabuki
September 19, 2022
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2022/09/19 21:37:26
JoeYabuki
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2022/09/19 21:37:35
JoeYabuki
0
2022/09/19 21:37:44
JoeYabuki
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2022/11/22 08:06:54
JoeYabuki
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2023/04/22 12:59:57
JoeYabuki
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2023/04/22 13:02:52
JoeYabuki
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2023/04/22 13:08:59
JoeYabuki
Did a quick run through off all the clutch assembly parts. Order some new bushings and plastic bits that have gone all brittle. The pedal itself was sitting weird so I figure a modest rebuild wouldnt hurt.
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2023/05/14 20:03:37
JoeYabuki
Stoked for the Chase Bays / Wilwood Clutch master I got.
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2023/05/14 20:03:42
JoeYabuki
Bore Diameter is 35.6mm bore. Got myself a 37mm Hole Saw bit for some precise fitment. For the bolts, the drawings say 8.6mm so I picked up a 9mm drill bit.
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2023/05/14 20:03:46
JoeYabuki
Crude approximations of the template diameter (Bolt Holes)
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2023/05/14 20:03:53
JoeYabuki
Behold. The template. Top most bolt hole was filled with seam sealer, scraped it out with a flat head.
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2023/05/14 20:03:57
JoeYabuki
Cruise control ECU delete helped a ton with space. Considering trying to remount the tilt steering module to where the CC sat. CC sat clear of the clutch.
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2023/05/14 20:04:02
JoeYabuki
Crude approximations of the template diameter (Bore Holes)
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2023/05/14 20:04:06
JoeYabuki
Carrier bearing swapped over.
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2023/05/14 20:12:17
JoeYabuki
MK3 front compared to the Sc300 Auto front D/S.
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2023/05/14 20:12:22
JoeYabuki
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2023/05/29 21:03:44
JoeYabuki
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2023/05/29 21:03:49
JoeYabuki
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2023/05/29 21:03:54
JoeYabuki
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2023/05/29 21:03:59
JoeYabuki
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2023/05/29 21:04:04
JoeYabuki
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2023/05/29 21:04:10
JoeYabuki
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2023/05/29 21:04:15
JoeYabuki
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2023/05/29 21:04:19
JoeYabuki
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2023/05/29 21:06:57
JoeYabuki
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2023/05/29 21:07:02
JoeYabuki
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2023/05/29 21:07:06
JoeYabuki
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2023/05/29 21:07:11
JoeYabuki
Testing fitment. I was slightly off in when drilling through the template. It's a b*tch under there. Took a rotary tool to debur the hole, smoothed all the edges.
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2023/05/29 21:07:15
JoeYabuki
37mm bore through the cut out. 9mm bit for the mounts. When installing the pedal, I ended up removing more sound deadening in the top left so I could access the top nut for the master cylinder better.
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2023/05/29 21:07:20
JoeYabuki
I had some fitment issues with the chase bays master cylinder. The rubber boot's diameter was just a tad bigger than the OEM pedal assembly hole. Removed about 3mm of material to get it to slide through.
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2023/05/29 21:07:24
JoeYabuki
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2023/05/29 21:07:29
JoeYabuki
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2023/05/29 21:07:34
JoeYabuki
Bonus shot my wife took of my struggle. Tip: Get a small LED light with a magnet mount. Helped a ton under the dash.
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2023/05/29 21:20:20
JoeYabuki
I always wondered why people don't have to many actual pedal install photos. Now I know. It's a b*tch. For ease. I removed the cruise control ECU last week. I ended up mounting the tilt/steering ECU to the CC bracket. This freed up alot of room for the clutch pedal itself.
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2023/05/29 21:20:28
JoeYabuki
This is where it is sitting at the moment. It feels a bit off to me. However, I did not attach the pedal itself to the master just yet. So this is full lock up.
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2023/05/29 21:20:32
JoeYabuki
Everything all buttoned back up. I need to take a second look at pedal placement next round. Super stoked all together. I wanted to put the pedal in now as motivation to continue the project. Can't wait for seats and steering wheel.
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2023/05/29 21:20:37
JoeYabuki
Deburred and smoothed out the holes using a cheap harbor freight rotary. Test fitting the ChaseBays master before a bit of paint on the exposed metal.
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2023/05/29 21:20:41
JoeYabuki
37mm center bore to fit the Chase Bays master cylinder. I used an 9mm drill bit for the two mounting holes. I had a tough time staying centered when drilling the mounting holes. I self taping punch would be a good thing to have.
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2023/05/29 21:20:47
JoeYabuki
Ran into a small fitment issue. The ChaseBays rubber boot is beefier than the stock Aisin boot. I removed about 3mm of material from the cylinder hole of the pedal assembly so everything sat flush.
0
2023/05/29 21:20:52
JoeYabuki
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